Sand Manufacturing & Fine Aggregate Separation

V7 Sand Plant

V7 fine aggregate crusher range
Outperforming all other crushers in sand shaping and grading.

Our sand plant produces premium concrete sand designed to be a complete replacement for natural sand in concrete. Particularly where access to natural sand is limited.

Unique design to provide excellent shaping of particles right down to 75µm.

The V7 plant produces better quality manufactured sand than any other process - perfect for concrete or asphalt production.

See Premium Sand Manufacturing or more details

Equipment Supplied by
KEMCO

US7 CrusherUS7 Crusher (pictured) is combined with a specifically design Air Screen in a recirculating process to create the V7 Sand Plant

V7 Sand benefits

  • Precision gradation through accurate segmentation of fine aggregates.
  • Excellent shaping of sand particle, producing cuboidal particles right down to 75µm grain size.
  • Consistent quality – consistent gradation every time with FM accuracy of +/- 0.1.
  • Filler extraction - most sub-75µm particle size can be removed from raw material.
  • High purity filler - filler extracted is dry with 90% below 75µm particle size.
V7 Plants
Model V7-40 V7-60 V7-120
Power (kw) ~231 ~380 ~760
Capacity (tph) 40 60 120

Example Plant Configuration

The V7 plant was designed from the ground up to be economically and environmentally sustainable.

Example V7 Crusher Plant Configuration

  • Water mixer optional, used to achieve target sand moisture levels for concrete and for dust suppression on stockpile.
  • Extractor fan also sucks from covered conveyors and bucket elevator to provide complete dust suppression in the plant.

V7 Plant features

  • One step process, taking in raw material and outputting perfectly graded fine aggregate.
  • Dry washing - no water required, preferential removal of deleterious clays and micas.
  • Compact footprint for confined spaces.
  • No dust as entire plant is encased and under negative pressure to dust extractor.
  • Low noise, compared to traditional crushing equipment.
  • Autonomous operation, the core plant uses advanced sensors and high-speed electronic control systems to self-monitor and operate with minimal human oversight.

Example applications

Premium Concrete Sand manufactured from a variety of raw materials such as:

V7 Crusher Plant

Kayasand’s premium sand properties – designed as a 100% replacement for natural and manufactured sand.
Ideal sand for concrete and asphalt.

Perfect-Aggregation

V7 Crusher Plant

V7 Crusher Plant with Premium Sand Stockpile

V7 Crusher Plant with Premium Sand Stockpile

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